Stop Fuel and Chemical Leaks at the Source

Outperforms putty, wedges, tapes, clamps, hazmat foam and magnetic seals

 

Why RuptureSeal® Works

RuptureSeal® is a mechanical compression-locking seal that stops active pressurized fuel and chemical leaks in under 20 seconds.

 

Safety professionals, first responders, recovery and equipment operators choose RuptureSeal® for high-risk industrial fuel and chemical leak control, including:

 

  • Truck saddle tank ruptures and fuel line leaks
  • Forklift punctures and hydraulic fluid leaks
  • Water, fuel, and chemical line bursts
  • Chemical drum failures and IBC tote punctures
  • Food-grade leaks and product transfer losses
  • Oil pipeline leaks and hazardous releases
  • Marine vessel breaches and fluid spills

 

Extreme Temperature Capability

Rated for 50°C to -50°C environments, it's reliable in cold weather, offshore, and high-heat industrial environments where rapid spill response is critical.

 

Outperforms Traditional Fuel and Chemical Leak Control Methods

Faster, lightweight, and easier to deploy than putty, wedges, tapes, clamps, hazmat foam, and magnetic leak seals.

 

Works on any surface—one-time use eliminates cross-contamination risk.

 

Non-leaching material prevents transfer into fluids—preserving product integrity and operational continuity.

 

Maintains a seal against active pressure—up to 20 PSI—for hours in field conditions.

 

Clean, non-destructive, and non-sparking design—resists vibration with no risk of splintering or chipping.

 

Compatible with over 40,000 chemicals.

 

 

Head-to-Head Product Performance Comparison (PDF)

 

Minimal storage. Maximum field readiness—where every second matters.

2" PUNCTURE

$0

Losses per minute

WHEN SECONDS MATTER GET RUPTURESEAL®

Old Control Methods (minimum 2 minute deploy time)
$0
RuptureSeal® (average <20 second deploy time)
$0
RuptureSeal® (average <20 second deploy time)
$0

 

A 400L truck saddle tank puncture can exceed $15,000 per minute in spill response and remediation costs.

 

Every second matters. When safe to do so, control the source before it spreads.

- Dave Harris, Certified Director of Safety, Safety & Compliance Training and Medical Services Inc.

 

Deploy RuptureSeal® Now

 

Back to RuptureSeal® validated source control and regulatory alignment.

 

ruptureseal logo small RuptureSeal® putty Putty & Epoxy wooden screws Threaded Plugs foam football Football Shaped Plugs Leak tape Flexible Tapes wooden plugs Wood Plugs Magnetic Patches
Deploys in under 20 seconds orange checkmark X X X X X X
Works on magnetic, non-magnetic & plastic orange checkmark grey checkmark grey checkmark grey checkmark grey checkmark grey checkmark MAGNETIC METALS ONLY
Performs on uneven, splintered & rough surfaces orange checkmark PSI LIMITED PUNCTURE SHAPE LIMITED grey checkmark PUNCTURE SHAPE LIMITED PUNCTURE SHAPE LIMITED PUNCTURE SHAPE LIMITED
Compatible with 40,000+ chemicals and fuels orange checkmark X LIMITED CHEMICAL COMPATIBILITY X WATER ONLY grey checkmark LIMITED CHEMICAL COMPATIBILITY
Extreme Temperature range -50ºC to 50ºC orange checkmark X X X WATER ONLY grey checkmark LIMITED TEMPERATURE RANGE
No tools required orange checkmark X TOOLS REQUIRED WATER REQUIRED grey checkmark X grey checkmark
30 second non-destructive removal orange checkmark X X X grey checkmark X grey checkmark
No personal or environmental limitations orange checkmark X grey checkmark X WATER ONLY grey checkmark LIMITED TEMPERATURE RANGE
Seals to 20 PSI orange checkmark UNDER 10 PSI grey checkmark UNDER 10 PSI UNDER 10 PSI UNDER 10 PSI grey checkmark

Industry leading deployment speed

Less than 20 seconds from storage to active leak control on virtually any surface under real-world field conditions.

Lowest removal cost

Once a spill incident is secured, simply cut away and dispose of safely. Urethanes and putties require chiselling, while magnetic patches require decontamination, inspection, specialized tools, and additional time.

Safety Matters

When speed, versatility, and reliability matter in the field, RuptureSeal® is the low-training, accessibility-friendly source control solution built for performance in critical situations.

Easy-to-follow instructions

RuptureSeal demo

1

Step 1

With appropriate PPE, approach the release safely from the side. Outside the direct flow path, position the pin so it is parallel with the nylon tie.

RuptureSeal demo

2

Step 2

Insert the pin into the rupture. Release and drive the plug into the hole, holding it in place to stop the flow.

RuptureSeal demo

3

Step 3

As you push the plug into the rupture, gently pull the clicking handle. When fully extended and the clicking stops, RuptureSeal® is seated and deployed.